Acme PP-32 Manuel d'utilisateur

KOOLMASTERPP-32CONTROLLERRead this guide carefully before using the controller.ENVIRONMENTALMANAGEMENTSYSTEMSERIAL NUMBER:

10PP-32KOOLMASTER PP-32 REV.01LCD Display: The LCD display gives the current readings and param-eters to be adjusted when you select a function. Wh

100PP-32KOOLMASTER PP-32 REV.01Clock output settings 45–47Factory settings 90Fan stages settings 38Heater settings 41Humidity compensation 82–85Inlet

11KOOLMASTER PP-32 REV.01ALL WIRING MUST BE DONE BY AN AUTHORIZED ELECTRICIANAND MUST COMPLY WITH APPLICABLE CODES, LAWS ANDREGULATIONS. BE SURE POWE

12PP-32KOOLMASTER PP-32 REV.01Sensors operate at low voltage and are isolated from thesupply. Be sure that sensor cables remain isolated from all hi

13PP-32KOOLMASTER PP-32 REV.013. DWR-F-1A COMMUNICATION HOOKUPIf DWR-F-1A air inlet controllers are connected to the PP-32, use idnumbers within the

14PP-32KOOLMASTER PP-32 REV.01ELBATHCTIWSPID#hctiwS FFO NO1 SEERGEDTIEHNERHAF SEERGEDSUISLEC2 EDOMMP/MA EDOMSRUOH423 SNOLLAG SRETIL4 RETAWFOSEHCNI SL

15KOOLMASTER PP-32 REV.015. CONTROLLER SETUP5.1 CURRENT CONDITIONSThe current conditions menu gives a quick view of the actual conditionsin the barn.

16PP-32KOOLMASTER PP-32 REV.015.2 CONTROLLER PROGRAMSThe controller allows to use up to 4 separate programs to control theroom temperature. It then b

17PP-32KOOLMASTER PP-32 REV.01Fan / Sensor ProgramSelection: (a)Temp Settings: SummrUse the adjustment buttons toselect the proper season (win

18PP-32KOOLMASTER PP-32 REV.015.3 ADJUSTING THE ROOM SET POINTThe room set point is the target room temperature. It can be adjustedbetween 32°F and 1

19PP-32KOOLMASTER PP-32 REV.015.4 MINIMUM VENTILATIONPRINCIPLE OF OPERATIONWhen the room temperature is below the set point, fans can operateaccordi

NOTICEEvery effort has been made to ensure that this manual is complete, accurate and up-to-date. Theinformation contained in it is however subject t

20PP-32KOOLMASTER PP-32 REV.01Use the arrow keys to select the "1. On Time/Curve" function. Pressthe right-arrow key. The fans' On- Ti

21PP-32KOOLMASTER PP-32 REV.015.5 INLET / VENT DOOR SETTINGSThe PP-32 controller can operate the air inlets / vent doors in twodifferent ways:1. In

22PP-32KOOLMASTER PP-32 REV.01Inlet CompensationInlet 1 5%/°FInlet 2 5%/°FInlet 3 5%/°FNote that the reference numbers thatare used by th

23PP-32KOOLMASTER PP-32 REV.015.5.2 Vent Door SettingsIf a static pressure sensor is used, the PP-32 can control the staticpressure in the room by o

24PP-32KOOLMASTER PP-32 REV.01GROUPS OF STATIC PRESSURE SET POINTS :Two groups of static pressure set points can be defined. HI and LO staticpressure

25PP-32KOOLMASTER PP-32 REV.012. Static pressure set points' transition according to the outside T°:Example: When the outside temperature drops

26PP-32KOOLMASTER PP-32 REV.015.5.2.1 Adjusting Static Pressure Set PointsWhen the high pressure set point is reached (Open at), the controlleropen

27PP-32KOOLMASTER PP-32 REV.01Open Time 30secClose Time 30secOff Time 60secOff Time: once the vent doors have opened or closed (dependin

28PP-32KOOLMASTER PP-32 REV.015.5.2.3 Adjusting Stage Level for the Closing of Vent DoorsWhen the stage defined by this parameter is reached, the ve

29PP-32KOOLMASTER PP-32 REV.01Static Settings 2Outside TemperatureInfluence: 50.0°FClose At: .070WCOpen At: .090WCUse the adjustment buttons

3KOOLMASTER PP-32 REV.01 TABLE OF CONTENTSPage1. PRECAUTIONS... 62. FEATURES ...

30PP-32KOOLMASTER PP-32 REV.01Use the adjustment buttons to set the outside temperature belowwhich the second group of static pressure set points st

31PP-32KOOLMASTER PP-32 REV.015.6 TUNNEL CURTAINThe PP-32 allows you to control an endwall curtain for tunnel ventilation.The tunnel curtain is cont

32PP-32KOOLMASTER PP-32 REV.01Tunnel Curtain Controlled by the Static Pressure: When the pressure drops below the low pressure set point, the tunnelc

33PP-32KOOLMASTER PP-32 REV.01TRANSITION BETWEEN SIDEWALL ANDTUNNEL VENTILATION MODES:The following section describes the vent doors and curtain&apo

34PP-32KOOLMASTER PP-32 REV.01Tunnel CurtainTunnel Stage # 5Min. Animal age 15.6.1 Adjusting Minimum Age for Tunnel VentilationThe minimum ag

35PP-32KOOLMASTER PP-32 REV.015.6.3 Adjusting Curtain's Operating TimesThis function is only used if the curtain operates in timer mode.The cur

36PP-32KOOLMASTER PP-32 REV.015.6.4 Adjusting Static Pressure Hi and Lo Set PointsThis function is only used if the curtain operates in static pressu

37PP-32KOOLMASTER PP-32 REV.01Open Time: when the static pressure exceeds the Hi pressure set point,the curtain opens during this delay. It ranges f

38PP-32KOOLMASTER PP-32 REV.015.7 FAN STAGES SETTINGSThe PP-32 controls up to 16 on-off fan stages. These stages operate ina sequence to increase th

39PP-32KOOLMASTER PP-32 REV.01Stg 1 On 80.5 (S)Stg 1 Off 80.0 (S)Stg 2 On 82.0 (S)Stg 2 Off 80.0 (S)5.7.1 Adjusting Fan Stages' Start

4PP-32KOOLMASTER PP-32 REV.015.9 AUXILIARY OUTPUTS...425.10 ANIMAL AGE ...

40PP-32KOOLMASTER PP-32 REV.01Relay 31 Off(1)Relay 32 Off(1)On Time 15 secOff Time 120 secVentilation StageRelay Assignement3. Stage

41PP-32KOOLMASTER PP-32 REV.015.8 HEATER SETTINGSThe PP-32 operates up to eight independent heater stages. A start andstop temperature is defined f

42PP-32KOOLMASTER PP-32 REV.015.9 AUXILIARY OUTPUTSThe PP-32 can control up to two auxiliary outputs. They are used assupplementary outputs for heati

43PP-32KOOLMASTER PP-32 REV.01Set Point: 80.0°FStart / Stop TempAux. 1 On 80.0°FAux. 1 Off 80.5°FRefer to the installation setup to activate the au

44PP-32KOOLMASTER PP-32 REV.015.10 ANIMAL AGEThe animal age is used as the reference day to determine the position incurves that are used by the cont

45PP-32KOOLMASTER PP-32 REV.015.11 CLOCK OUTPUTSThe PP-32 has 4 clock outputs to control various devices, using the real-time clock. Refer to the in

46PP-32KOOLMASTER PP-32 REV.015.11.1 Adjusting Clock Output Start and Stop TimesSet the function to "11.Clock Times" from the main menu usi

47PP-32KOOLMASTER PP-32 REV.015.11.2 Adjusting Starting Day of Clock ProgramsClock outputs 1 and 2 use up to 8 programs. The user must select theday

48PP-32KOOLMASTER PP-32 REV.015.12 HISTORY5.12.1 Resetting HistoriesThe controller automatically resets all sensor histories when the animalage goes

49PP-32KOOLMASTER PP-32 REV.015.12.3 Individual Temperature Sensors HistoryThe controller has an history in which the minimum and maximumtemperature

5PP-32KOOLMASTER PP-32 REV.015.15 ADVANCED SETTINGS ...785.15.1 Setting the Temperature Curve...

50PP-32KOOLMASTER PP-32 REV.01Heater 1 Run Time2002/10/01 30minUse the down-arrow key to scroll the display. Relative humidity's H

51PP-32KOOLMASTER PP-32 REV.01Press the down-arrow key once.The Use the down-arrow key toscroll the display. The The totalheater run time, since the

52PP-32KOOLMASTER PP-32 REV.015.13 ALARM SETTINGS5.13.1 Alarm LogWhen an alarm occurs, the light next to the alarm button turns onand the alarm i

53PP-32KOOLMASTER PP-32 REV.015.13.2 Setting Alarm LimitsThe following diagram explains how temperature alarms are detected:When the average room te

54PP-32KOOLMASTER PP-32 REV.015.13.2.1 Adjusting Hi/ Lo Temperature AlarmsThe low alarm temperature can be adjusted from 20°F to 0.5°F (11.1 to0.3°C)

55PP-32KOOLMASTER PP-32 REV.01Temperature AlarmLo Offset T° 10.0Hi Offset T° 15.0Out. Influence 5.0Temperature AlarmLo Offset T° 10.0Hi O

56PP-32KOOLMASTER PP-32 REV.01Static Press AlarmLow Alarm .015WCHi Alarm .150WC5.13.2.4 Adjusting Static Pressure AlarmsThe controller can gene

57PP-32KOOLMASTER PP-32 REV.01Press the down-arrow key to select the Hi alarm limit.Use the adjustment buttons to set the Hi alarm limit to the desi

58PP-32KOOLMASTER PP-32 REV.01Adjusting the Open-Time for the Hi Static Pressure AlarmThe Open-Time of the tunnel curtain or vent doors, in case a Hi

59PP-32KOOLMASTER PP-32 REV.015.14 INSTALLATION5.14.1 Step-by-Step Installation GuideThese are the basic steps to start-up your PP-32 controller.1.

6KOOLMASTER PP-32 REV.01We strongly recommend installing supplementary natural ventila-tion as well as a backup thermostat on at least one cooling sta

60PP-32KOOLMASTER PP-32 REV.018. Adjust the temperature set point. This is the target temperature inthe room. Refer to section 5.3.9. Adjust the star

61PP-32KOOLMASTER PP-32 REV.01PasswordEnter password:01 ** **5.14.2 Password SettingsThis function allows to identify 2 different user types. It is

62PP-32KOOLMASTER PP-32 REV.01Installer Passwordcode #1 1code #2 1code #3 1Modifying the Installer's PasswordThe installer&apo

63PP-32KOOLMASTER PP-32 REV.015.14.3 Installation SetupThe following section describes how to customize the controller for yourparticular applicatio

64PP-32KOOLMASTER PP-32 REV.018. Use Static Pressure ?Set to "Yes" to activate the staticpressure sensor.9. Static Pressure Set 2.Select wh

65PP-32KOOLMASTER PP-32 REV.0116.# of Clock Outputs:Set the number of clock outputs tothe desired value. Up to 8 clockoutputs can be activated.17.#

66PP-32KOOLMASTER PP-32 REV.015.14.4 Sensor Assignment5.14.4.1 Assigning Sensors to the Room T° and Fan StagesThe controller uses the average reading

67PP-32KOOLMASTER PP-32 REV.015.14.4.2 Assigning Sensors to Heater StagesHeater stages use the average temperature of their assigned sensors tooper

68PP-32KOOLMASTER PP-32 REV.01Select "2.Inlet Sensors" then pressthe right-arrow key. This option isonly available in the installer mode(s

69PP-32KOOLMASTER PP-32 REV.01Use the right and left-arrow keys toselect the desired sensor. When theitem is flashing, press toactivate the sensor

7KOOLMASTER PP-32 REV.01The PP-32 is an electronic device used for environmental control in livestockbuildings. It allows the user to maintain a spe

70PP-32KOOLMASTER PP-32 REV.015.14.5 Setting Time and DateSet the function to "20.Time / Date" from the main menu using thenavigation butto

71PP-32KOOLMASTER PP-32 REV.01RELAY ASSIGNMENT EXAMPLE(an empty template is available at the end of this manual)#YALER/TUPTUO123456789 0111213141516

72PP-32KOOLMASTER PP-32 REV.01Stage 1a Relays:Relay 1 On(1)Relay 2 Off(1)Relay 3 Off(1)5.14.6.1 Assigning Fan Stages' RelaysVentila

73PP-32KOOLMASTER PP-32 REV.01To assign relays on timer mode, proceedas described above and use the adjust-ment buttons to select the "Timer&qu

74PP-32KOOLMASTER PP-32 REV.01Use the navigation buttons to select the "2. Relay Settings" menuthen press the right-arrow key.Use the navig

75PP-32KOOLMASTER PP-32 REV.01Clock 1 Relays13 14 15 16 17 18 19 √Auxiliary 1 Relays13 14 15 16 17 18 19

76PP-32KOOLMASTER PP-32 REV.01Lo Static AlarmRelay Assignment 1 2 3 4 5 6 7 √5.14.6.7 Assigning Relays for the Lo Stat

77PP-32KOOLMASTER PP-32 REV.015.14.7 Calibrating the Water CounterThe PP-32 provides a pulse input to monitor the water consumption. Theuser must e

78PP-32KOOLMASTER PP-32 REV.015.15 ADVANCED SETTINGS5.15.1 Setting the Temperature CurveThe user can define a temperature curve to adjust the set poi

79PP-32KOOLMASTER PP-32 REV.01Note that the temperature curve must be turned off to adjustits points and days. Use the down-arrow key to scroll eac

8PP-32KOOLMASTER PP-32 REV.01EIGHT INDEPENDENT TEMPERATURE SENSOR INPUTSUp to eight temperature sensors can be connected to the controller in order t

80PP-32KOOLMASTER PP-32 REV.015.15.2 Setting the Minimum Ventilation CurveFans' On-Time, in minimum ventilation, can automatically be adjustedov

81PP-32KOOLMASTER PP-32 REV.01Note that the minimum ventilation curve must be turned off toadjust its points and days. Use the down-arrow key to scr

82PP-32KOOLMASTER PP-32 REV.015.15.3 Humidity ControlIf a humidity sensor is being used, the PP-32 has three mechanisms tocompensate for a high humi

83PP-32KOOLMASTER PP-32 REV.01RH CompensationAdd Min Vent sec 30RH set point % 65Mist shutoff % Off5.15.3.2 RH Compensation on Minimum Ventila

84PP-32KOOLMASTER PP-32 REV.01RH CompensationAdd Min Vent 30RH set point % 65Mist shutoff % 905.15.3.3 Adjusting Mist or Kool-Cel ShutoffW

85PP-32KOOLMASTER PP-32 REV.01RH set point % 65Mist shutoff % OffHeater On time OffHeater Off time 0full On-Time when the humidity is at o

86PP-32KOOLMASTER PP-32 REV.015.15.4 Calibrating SensorsThe reading of each sensor can be slightly adjusted by the user in orderto obtain the most ac

87PP-32KOOLMASTER PP-32 REV.01Use the adjustment buttons to set the humidity level that will beadded or removed from all readings of the humidity se

88PP-32KOOLMASTER PP-32 REV.01A test mode allows you to simulate temperature changes and verifythe controller's performance. In test mode, the

89KOOLMASTER PP-32 REV.016. TECHNICAL SPECIFICATIONSType PP-32Main supply fuse F1 3A, fast-blowMains supply/frequency 115/230 Vac , 50/60HzOUT1 to O

9KOOLMASTER PP-32 REV.013. LOCATION OF THE CONTROLSNAVIGATIONBUTTONSADJUSTMENTBUTTONSLCD DISPLAYSHORTCUTKEYSMAIN MENUS32 ON/OFF RELAYSALARMSTATUS LED

90KOOLMASTER PP-32 REV.017. FACTORY SETTINGSRETEMARAPYROTCAFGNITTESSEULAVFOEGNARtnioPteSerutarepmeTF°0.08)C°7.62(021ot23oF9.84ot0(o)CegAlaminA FFOsyad

91KOOLMASTER PP-32 REV.018. USING THE CONFIGURATION MODULE8.1 Loading a ConfigurationLoading a Configuration from the ConfigurationModule into the PP

92PP-32KOOLMASTER PP-32 REV.01Load ConfigurationPress +/- to startSave ConfigurationPress +/- to start8.2 Saving a ConfigurationSaving a Configuratio

93KOOLMASTER PP-32 REV.019. INSTALLATION REPORTCONTACT INFORMATIONCLIENT INFORMATIONINSTALLER INFORMATION

94PP-32KOOLMASTER PP-32 REV.01Room T° (a)Room T° (b)Room T° (c)Room T° (d)Heater 1Heater 2Heater 3Heater 4Heater 5Heater 6Heater 7Auxiliary 1Aux

95PP-32KOOLMASTER PP-32 REV.01:Reset Min/MaxRelative humidity sensor Pre-Open vents delay Pre-Open tunnel delay Use Tunnel ?Tunnel ModeUse stat

96PP-32KOOLMASTER PP-32 REV.01RELAY ASSIGNMENT TEMPLATE (see sec. 5.14.6)PROCEDURE1- Write down the description of each relay.2- Put an "X"

#YALER/TUPTUO123456789 01112131415161718191021222324252627282920313238egatSretaeH7egatSretaeH6egatSretaeH5egatSretaeH4egatSretaeH3egatSretaeH2egatSret

98KOOLMASTER PP-32 REV.0110. INDEXAAge see Animal ageAir inlets see inletsAlarmsAlarm connection 12Alarm limits 53–58Alarm log 52Resetting the alarm

99PP-32KOOLMASTER PP-32 REV.01Assigning sensors to air inlets 67Inlet compenation 22Inlets' operation 21InstallationInstallation report templat